螺旋輸送機

螺旋輸送機產品概述

螺旋輸送機在輸送形式上分為有軸螺旋輸送機和無軸螺旋輸送機兩種，在外型上分為U型螺旋輸送機和管式螺旋輸送機。有軸螺旋輸送機適用于無粘性的干粉物料和小顆粒物料.（例如：水泥、粉煤灰、石灰、糧等）而無軸螺旋輸送機適合輸送機由粘性的和易纏繞的物料。（例如：污泥、生物質、垃圾等）螺旋輸送機的工作原理是旋轉的螺旋葉片將物料推移而進行螺旋輸送機輸送，使物料不與螺旋輸送機葉片一起旋轉的力是物料自身重量和螺旋輸送機機殼對物料的摩擦阻力。螺旋輸送機旋轉軸上焊的螺旋葉片，葉片的面型根據輸送物料的不同有實體面型、帶式面型、葉片面型等型式。螺旋輸送機的螺旋軸在物料運動方向的終端有止推軸承以隨物料給螺旋的軸向反力，在機長較長時，應加中間吊掛軸承。
Product overview
Screw conveyor in the conveying form into a shaft screw conveyor and shaftless screw conveyor, on the exterior is divided into U tube and screw conveyor and screw conveyor.A shaft screw conveyor is suitable for the non-adhesive powder material and small particle material. (such as cement, fly ash, lime, food, etc.) without shaft screw conveyor is suitable for the material conveyor by viscous and winding.(e.g., sludge, biomass, waste, etc.) the working principle of screw conveyor is rotating spiral blade for screw conveyor conveying the material goes on, the material is not spinning force with the blades of screw conveyor is its own weight and screw conveyor casing material friction resistance of the material.Screw conveyor on the axis of rotation welding of spiral vane, the face of the blade type according to the different type has a solid surface of conveying material, belt type, such as blade surface type.Screw conveyor screw axis of the terminal at the direction of material movement have thrust bearings to the material to spiral axial reaction force, the captain is longer, should add hanging bearing in the middle.
螺旋輸送機的分類

螺旋輸送機從輸送物料位移方向的角度劃分，螺旋輸送機分為水平式螺旋輸送機和垂直式螺旋輸送機兩大類型。

按輸送鏈采用高強度塑料制作的螺旋輸送機又稱為食品螺旋輸送機，螺旋提升機，主要適用于輸送大件產品。如紙箱，周轉箱，桶裝水等。
根據輸送物料的特性要求和結構的不同，螺旋輸送機有水平螺旋輸送機、垂直螺旋輸送機、可彎曲螺旋輸送機、螺旋管（滾筒輸送機）輸送機。
（1）垂直螺旋輸送機
垂直螺旋輸送機的螺旋體的轉速比普通螺旋輸送機的要高，加入的物料在離心力的作用下，與機殼間產生了摩擦力，該摩擦力阻止物料隨螺旋葉片一起旋轉并克服了物料下降的重力，從而實現了物料的垂直輸送。該機輸送量小，輸送高度小，轉速較高，能耗大。特別適宜輸送流動性好的粉粒狀物料,主要用于提升物料，提升高度一般不大于8米。
（2）水平螺旋輸送機
當物料加入固定的機槽內時，由于物料的重力及其與機槽間的摩擦力作用，堆積在機槽下部的物料不隨螺旋體旋轉，而只在旋轉的螺旋葉片推動下向前移動，如同不旋轉的螺母沿著轉動的螺桿作平移運動一樣，達到輸送物料的目的。該機便于多點裝料與卸料，輸送過程中可同時完成混合、攪拌或冷卻功能。對超載敏感，易堵塞；對物料有破碎損耗，水平螺旋輸送機的結構簡單，便于安裝和維修以及故障處理。適用于水平或微傾斜（20º以下）連續均勻輸送松散物料，工作環境溫度為-20—+40℃，輸送物料溫度為-20—+80℃。其轉速相對于垂直輸送機要低，主要用于水平或小傾角輸送物料，輸送距離一般不大于70米。
（3）螺旋管（滾筒輸送機）輸送機
螺旋管輸送機是在圓筒形機殼內焊有連續的螺旋葉片，機殼與螺旋葉片一起轉動。加入的物料由于離心力和摩擦力的作用隨機殼一起轉動并被提升后，在物料的重力作用下又沿螺旋面下滑，使物料隨螺旋管一起旋轉從而實現了物料的向前移動，如同不旋轉的螺桿沿著轉動的螺母作平移運動一樣，達到輸送物料的目的。
該機能耗低，維修費用低；在端部進料時，能適應不均勻進料要求，可同時完成輸送攪拌混合等各種工藝要求，物料進入過多時也不會產生卡阻現象；便于多點裝料與卸料，可輸送溫度較高的物料。適宜于水平輸送高溫物料；對高溫、供料不均勻、有防破碎要求、防污染要求的物料和需多點加卸料的工藝有較好的適應性。實踐證明，在輸送水泥熟料、干燥的石灰石、磷礦石、鈦鐵礦粉、煤和礦渣等物料時效果良好。
由端部進料口加入的物料，其粒度不能大于1/4的螺旋直徑；自中間進料口加料的物料，其粒度均不得大于30毫米。為保證筒體不產生變形，加料溫度必須控制在300℃以下。該機在輸送磨琢性大的物料時對葉片和料槽的磨損極為嚴重。本次所設計的螺旋輸送機主要用與輸送硅微粉其磨琢性很大所以不適宜采用螺旋管輸送機。
（4）可彎曲螺旋輸送機
該機螺旋體心軸為可撓曲的，因此輸送線路可根據需要按空間曲線布置。根據布置線路中水平及垂直（大傾角）段的長度比例不同，其工作原理按普通螺旋輸送機或垂直螺旋輸送機設計。
用于輸送線路需要按空間曲線任意布置，避免物料轉載的場合；當機殼內進入過多的物料或有硬塊物料時，螺旋體會自由浮起，不會產生卡堵現象；噪音小。主要用于同時完成物料的水平和垂直輸送。垂直輸送時一般要求轉速要高不能低于1000r/min。
classification


Screw conveyor divided from the Angle of conveying material displacement direction, screw conveyor is divided into horizontal screw conveyor and two types of vertical screw conveyor.
According to the conveying chain made of high strength plastic screw conveyor, screw conveyor is also known as food spiral winding machine, mainly suitable for conveying bulk products.Such as carton, turnover box, bottled water, etc.
According to the requirements of the conveying material properties and structure of different screw conveyor has a horizontal screw conveyor, vertical screw conveyor, flexible screw conveyor, screw conveyor, roller conveyor).
(1) the vertical screw conveyor
Vertical screw conveyor of the helix speed is higher than ordinary screw conveyor, to join the material under the action of centrifugal force, between the casing and the friction, the friction block material with spiral blade rotation and to overcome the gravity drop of material, so as to realize the vertical transportation of the material.Small machine throughput is small, high, high speed, large energy consumption.Especially suitable for conveying liquid, powder and granular materials are mainly used for lifting materials, hoisting height is generally not more than 8 meters.
(2) the horizontal screw conveyor
When material into fixed in slot machine, due to the gravity of the material and its effect and the friction between the slot machine, piling up in machine a material at the bottom of the tank does not rotate with the helix, and only in a rotating helical vane driven to move forward, like not rotating nuts along the rotation of the screw for translational motion, to achieve the purpose of conveying material.This machine is easy to multi-point loading and unloading, transportation process can complete mixing, stirring or cooling functions at the same time.Sensitive to overload, easily blocked;Have a crushing loss for the material, the structure of the horizontal screw conveyor is simple, easy installation and maintenance and troubleshooting.Suitable for horizontal or slightly tilted (below 20 & ordm;) continuous uniform conveying loose materials, working environment temperature is 20 - - + 40 ℃, conveying material temperature is 20 - - + 80 ℃.Its low speed relative to the vertical transmission of confidential, and is mainly used for horizontal or small inclination conveying material, conveying distance is generally not more than 70 meters.
(3) the spiral pipe conveyor, roller conveyor)
Spiral pipe conveyor is inside the cylindrical casing with continuous helical blade, welded casing with spiral blade rotation.Join materials due to the action of the centrifugal force and friction force with casing rotation and promotion, in the material under the action of gravity and slide along the spiral surface, make the material with spiral pipe rotation so as to realize the material to move forward, like not rotating along the rotation of screw nut for translational motion, to achieve the purpose of conveying material.
With low energy consumption, and low maintenance cost.When the end feeding, can adapt to the uneven feed demand, it can be finished at the same time conveying various technological requirements, such as mixing material into too much also won't produce jam phenomenon;Facilitate more loading and unloading, may transport materials at higher temperature.Suitable for horizontal transporting materials in high temperature;With high temperature, uneven feed, shatterproof, pollution prevention requirements of material and the need to add more unloading process has good adaptability.Practice has proved that in the transport of cement clinker, limestone, phosphate rock, dry ilmenite the materials such as coal powder, slag and the result is good.
By the end of inlet to join material, its granularity is not greater than 1/4 screw diameter;Since the middle of inlet feed material, its granularity is not allowed more than 30 mm.In order to ensure the cylinder does not produce deformation, charging temperature must be controlled under 300 ℃.Grinding machine in cut big material of blade and a trough of wear is very serious.By the design of the screw conveyor are mainly transported with silicon powder its grinding cut a lot so not suitable for using spiral pipe conveyor.
(4) flexible screw conveyor
The machine spindle is divided flexure, and therefore transmission line can be according to the need to decorate a space curve.According to the arrangement of lines in the horizontal and vertical (Angle) segment length ratio is different, its working principle according to the ordinary screw conveyor or vertical screw conveyor design.
Used for transmission lines need to be decorated according to the space curve arbitrarily, avoid material reproduced occasions;When inside the casing into too much material or lump material, spiral feel free float, won't produce card blocking phenomenon;The noise is small.It is mainly used for complete material of horizontal and vertical transportation at the same time.In vertical transportation generally requires high speed is not less than 1000 r/min.

螺旋輸送機工作原理

當螺旋軸轉動時，由于物料的重力及其與槽體壁所產生的摩擦力，使物料只能在葉片的推送下沿著輸送機的槽底向前移動，其情況好像不能旋轉的螺母沿著旋轉的螺桿作平移運動一樣。物料在中間軸承的運移，則是依靠后面前進著的物料的推力。所以，物料在輸送機中的運送，完全是一種滑移運動。為了使螺旋軸處于較為有利的受拉狀態，一般都將驅動裝置和卸料口安放在輸送機的同一端，而把進料口盡量放在另一端的尾部附近。 旋轉的螺旋葉片將物料推移而進行輸送，使物料不與螺旋輸送機葉片一起旋轉的力是物料自身重量和螺旋輸送機機殼對物料的摩擦阻力。葉片的面型根據輸送物料的不同有實體面型、帶式面型、葉片面型等型式。螺旋輸送機的螺旋軸在物料運動方向的終端有止推軸承以隨物料給螺旋的軸向反力，在機長較長時，應加中間吊掛軸承。
Working principle
When the screw axis rotation, due to the gravity of the material and the tank wall solutions generated by friction, make the material only under the push of blade groove bottom along the conveyor moving forward, the situation can't seem to rotate the nut along the rotation of the screw for translational motion.Material bearing in the middle of the migration, it is depend on the materials go forward thrust behind.So, the material of the conveyor transport, completely is a kind of sliding motion.In order to make the screw axis in a favourable state of tension, the general will drive and with the end of the discharging mouth on the conveyor, and near to the end of the feeding port on the other side as far as possible.Rotating spiral blade for conveying the material goes on, the material is not spinning force with the blades of screw conveyor is its own weight and screw conveyor casing material friction resistance of the material.Blade surface type according to the conveying material has the entity type, belt type, leaf surface type and model.Screw conveyor screw axis of the terminal at the direction of material movement have thrust bearings to the material to spiral axial reaction force, the captain is longer, should add hanging bearing in the middle.
螺旋輸送機的技術特點

由驅動裝置封閉槽箱和螺旋組成借螺旋轉動將槽箱內的煤推移輸出。
的特點是：結構簡單、橫截面尺寸小、密封性好、工作可靠、制造成本低，便于中間裝料和卸料，輸送方向可逆向，也可同時向相反兩個方向輸送。輸送過程中還可對物料進行攪拌、混合、加熱和冷卻等作業。通過裝卸閘門可調節物料流量。但不宜輸送易變質的、粘性大的、易結塊的及大塊的物料。輸送過程中物料易破碎，螺旋及料槽易磨損。單位功率較大。使用中要保持料槽的密封性及螺旋與料槽間有適當的間隙。
垂直螺旋輸送機適用于短距離垂直輸送。可彎曲螺旋輸送機的螺旋由撓性軸和合成橡膠葉片組成，易彎曲，可根據現場或工藝要求任意布置，進行空間輸送。螺旋輸送機葉片有現拉式和整拉失，現拉式可做成任意厚度與規格尺寸，整拉式不宜制作非標準螺旋。

從輸送物料位移方向的角度劃分，洪泰螺旋輸送機分為水平式螺旋輸送機和垂直式螺旋輸送機兩大類型，主要用于對各種粉狀、顆粒狀和小塊狀等松散物料的水平輸送和垂直提升，該螺旋輸送機不適宜輸送易變質、粘性大、易結塊或高溫、怕壓、有較大腐蝕性的特殊物料。
螺旋輸送機一般由輸送機本體、進出料口及驅動裝置三大部分組成；螺旋輸送機的螺旋葉片有實體螺旋面、帶式螺旋面和葉片螺旋面三種形式，其中，葉片式螺旋面應用相對較少，主要用于輸送粘度較大和可壓縮性物料，這種螺懸面型，在完成輸送作業過程中，同時具有并完成對物料的攪拌、混合等功能。
螺旋輸送機與其它輸送設備相比，具有整機截面尺寸小、密封性能好、運行平穩可靠、可中間多點裝料和卸料及操作安全、維修簡便等優點。
Characteristic
Its consists of driving gear closed slot box and spiral borrow screw rotation will slot in the course of coal output.
The features are: simple structure, small cross section size, good sealing, reliable operation, low manufacturing cost, convenience of intermediate loading and unloading, transportation direction can reverse, can also be transmitted at the same time two opposite direction.But also for material in the process of conveying stirring, mixing, heating and cooling operations.Through the loading and unloading valve material flow can be adjusted.But unfavorable transportation of perishable, big viscosity, easy to agglomerate and chunks of material.Material is easy broken, in the process of conveying screw and chute is easy to wear.Unit power is larger.Used to keep the material in the tank sealing and have adequate clearance between screw and feeding trough.
Vertical screw conveyor is suitable for short distance transport.Flexible screw conveyor of the screw is composed of flexible shaft and synthetic rubber blade, flexible, according to the technological requirements of the scene or any arrangement, space transportation.Blades of screw conveyor has now pull and the loss, now pull can make arbitrary thickness and size, the pull is unfavorable make non-standard spiral.
Division, from the perspective of conveying material displacement direction HongTai screw conveyor is divided into horizontal screw conveyor and two types of vertical screw conveyor, mainly used for the various powder, granulated and small lump of loose materials such as horizontal and vertical ascend, the screw conveyor is not suitable for transporting perishable, big viscosity, easy to agglomerate or high temperature, be afraid of pressure, special material is corrosive.
Screw conveyor by conveyor commonly ontology, in and out of the mouth and drive of three most;Screw conveyor of the screw blade entity helicoid, belt type spiral blades of screw surface and surface three forms, among them, the spiral vane surface application is relatively small, it is mainly used for transporting materials in large viscosity and compressibility of the screw surface type, in complete conveying operation process, at the same time with and complete mixing, mixing of materials, and other functions.
Compared with other transportation equipment, screw conveyor with small cross section size, good sealing performance, stable operation and reliable, can the middle multipoint charging and discharging and safety operation and easy maintenance, etc.
由驅動裝置封閉槽箱和螺旋組成借螺旋轉動將槽箱內的煤推移輸出。
的特點是：結構簡單、橫截面尺寸小、密封性好、工作可靠、制造成本低，便于中間裝料和卸料，輸送方向可逆向，也可同時向相反兩個方向輸送。輸送過程中還可對物料進行攪拌、混合、加熱和冷卻等作業。通過裝卸閘門可調節物料流量。但不宜輸送易變質的、粘性大的、易結塊的及大塊的物料。輸送過程中物料易破碎，螺旋及料槽易磨損。單位功率較大。使用中要保持料槽的密封性及螺旋與料槽間有適當的間隙。
垂直螺旋輸送機適用于短距離垂直輸送。可彎曲螺旋輸送機的螺旋由撓性軸和合成橡膠葉片組成，易彎曲，可根據現場或工藝要求任意布置，進行空間輸送。螺旋輸送機葉片有現拉式和整拉失，現拉式可做成任意厚度與規格尺寸，整拉式不宜制作非標準螺旋。

從輸送物料位移方向的角度劃分，洪泰螺旋輸送機分為水平式螺旋輸送機和垂直式螺旋輸送機兩大類型，主要用于對各種粉狀、顆粒狀和小塊狀等松散物料的水平輸送和垂直提升，該螺旋輸送機不適宜輸送易變質、粘性大、易結塊或高溫、怕壓、有較大腐蝕性的特殊物料。
螺旋輸送機一般由輸送機本體、進出料口及驅動裝置三大部分組成；螺旋輸送機的螺旋葉片有實體螺旋面、帶式螺旋面和葉片螺旋面三種形式，其中，葉片式螺旋面應用相對較少，主要用于輸送粘度較大和可壓縮性物料，這種螺懸面型，在完成輸送作業過程中，同時具有并完成對物料的攪拌、混合等功能。
螺旋輸送機與其它輸送設備相比，具有整機截面尺寸小、密封性能好、運行平穩可靠、可中間多點裝料和卸料及操作安全、維修簡便等優點。
Consists of driving gear closed slot box and spiral borrow screw rotation will slot in the course of coal output.
The features are: simple structure, small cross section size, good sealing, reliable operation, low manufacturing cost, convenience of intermediate loading and unloading, transportation direction can reverse, can also be transmitted at the same time two opposite direction.But also for material in the process of conveying stirring, mixing, heating and cooling operations.Through the loading and unloading valve material flow can be adjusted.But unfavorable transportation of perishable, big viscosity, easy to agglomerate and chunks of material.Material is easy broken, in the process of conveying screw and chute is easy to wear.Unit power is larger.Used to keep the material in the tank sealing and have adequate clearance between screw and feeding trough.
Vertical screw conveyor is suitable for short distance transport.Flexible screw conveyor of the screw is composed of flexible shaft and synthetic rubber blade, flexible, according to the technological requirements of the scene or any arrangement, space transportation.Blades of screw conveyor has now pull and the loss, now pull can make arbitrary thickness and size, the pull is unfavorable make non-standard spiral.
Division, from the perspective of conveying material displacement direction HongTai screw conveyor is divided into horizontal screw conveyor and two types of vertical screw conveyor, mainly used for the various powder, granulated and small lump of loose materials such as horizontal and vertical ascend, the screw conveyor is not suitable for transporting perishable, big viscosity, easy to agglomerate or high temperature, be afraid of pressure, special material is corrosive.
Screw conveyor by conveyor commonly ontology, in and out of the mouth and drive of three most;Screw conveyor of the screw blade entity helicoid, belt type spiral blades of screw surface and surface three forms, among them, the spiral vane surface application is relatively small, it is mainly used for transporting materials in large viscosity and compressibility of the screw surface type, in complete conveying operation process, at the same time with and complete mixing, mixing of materials, and other functions.
Compared with other transportation equipment, screw conveyor with small cross section size, good sealing performance, stable operation and reliable, can the middle multipoint charging and discharging and safety operation and easy maintenance, etc.
螺旋輸送機技術性能及技術參數：
Parameter:
 

規 格	主要技術性能	驅動裝置	驅動裝置	重量 （kg）
直徑	長度 （m）	產量 （水泥） t/h	轉速 min	減速機	電動機
型號	速比	型號	功率 （kw）
GX200	-10	9	60	JZQ250	23.34	Y90S-4	1.1	726
GX200	-20	9	60	JZQ250	23.34	Y90L-4	1.5	1258
GX250	-10	15.6	60	JZQ250	23.34	Y100L2-4	2.2	960
GX250	-20	15.6	60	JZQ250	23.34	Y100L1-4	3	1750
GX300	-10	21.2	60	JZQ350	23.34	Y100L2-4	3	1373
GX300	-20	21.2	60	JZQ350	23.34	Y112M-4	4	2346
GX400	-10	51	60	JZQ400	23.34	Y132S-4	5.5	1911
GX400	-20	51	60	JZQ500	23.34	Y160M-4	11	2049
GX500	-10	87.5	60	JZQ400	23.34	Y132M-4	7.5	2381
GX500	-20	87.5	60	JZQ650	23.34	Y180M-4	18.5	5389
GX600	-10	134.2	45	JZQ750	23.34	Y180L-4	22	3880
GX600	-10	134.2	45	JZQ850	23.34	Y250M-4	55	7090

螺旋輸送機的型號說明
Models Decription

L S 400*25*50-M1
　　│ │ │ │ │ └─────── 軸承類別
　　│ │ │ │ └───────── 選用轉速r/min
　　│ │ │ └────────── 螺旋輸送機長度m
　　│ │ └───────────── 螺旋直徑mm
　　│ └──────────────- S為水平式
　　└────────────────　L為螺旋

螺旋輸送機的應用范圍

螺旋機廣泛應用于各行業，如建材、化工、電力、冶金、煤礦炭、糧食等行業，適用于水平或傾斜輸送粉狀、粒狀和小塊狀物料，如煤礦、灰、渣、水泥、糧食等，物料溫度小于200℃。螺旋機不適于輸送易變質的、粘性大的、易結塊的物料。在混凝土攪拌站中,螺旋輸送機的作用得到了最大的體現.
Applications
Screw machine widely used in various industries, such as building materials, chemical industry, electric power, metallurgy, coal mine coal, food and other industries, applicable to horizontal or oblique conveying powder, granulated and small lump materials, such as coal, ash, slag, cement, food, etc., the material temperature is less than 200 ℃.Screw machine is not suitable for transportation of perishable materials, big viscosity, easy to agglomerate.In concrete mixing station, the action of the screw conveyor got the biggest reflect.

螺旋輸送機的日常維護與管理

螺旋輸送機在使用過程中，一定要注意日常的保養維護，這樣才會最大程度地跟沙子烘干機配合好，保證生產量及效率，也使設備的使用壽命延長。
(1)應定時向軸承、齒輪和鏈條等傳動件加潤滑油。
(2)箱送機停用后，應檢查螺旋葉片磨損情況，磨損嚴重時補焊。
(3)輸送量不可過載，否則物料排不出，引起螺旋軸彎曲和箱體漲壞。
(4)輸送的介質沮度較高時，應注意箱體的伸縮變化是否自由而無卡著的地方，若有抓緊解決。
(5)輸送機在運轉中，發出的噪聲刺耳時，應打蓋檢查，排除故障。
Daily maintenance
Screw conveyor in using process, must pay attention to daily maintenance, such ability can maximize the cooperate well with sand dryer, guarantee the production and efficiency, also prolongs the service life of equipment.
(1) should be regularly to the bearings, gears and chains, such as driving a add lubricating oil.
(2) the box to send after the machine stop, should check the spiral blade wear, wear serious when repair welding.
Do not overload (3) the throughput, or the material out, cause the screw axis bending and box up bad.
(4) falling in conveying medium degree is high, should pay attention to body scale change is free and no card place, if you have to solve.
(5) the conveyor in operation, a shrill noise, should cover check, troubleshooting.